ZONESUN Custom Full Automatic Toothpaste Filling and Ultrasonic Sealing Welding Machine

The ZONESUN Custom Full Automatic Toothpaste Filling and Ultrasonic Sealing Welding Machine is a cutting-edge solution designed to streamline the tube filling and sealing process. This advanced machine incorporates various stations, including a tube loading station, pick and place station, filling station, sealing station, pneumatic trim station, and unload station. With its efficient operation and reliable performance, this machine offers significant time savings and increased productivity for manufacturers in the cosmetics and personal care industries.

Tube Loading and Pick and Place Station:
The tube loading station of the machine efficiently transfers tubes to the tube orient station. This ensures accurate tube positioning through color-coded identification. The pick and place station further enhances the automation process by precisely handling the tubes and placing them in the appropriate position for filling and sealing.

Filling Station:
Equipped with a piston pump and material hopper, the filling station ensures precise and consistent filling of toothpaste, hand cream, body lotion, and other soft tube products. The machine offers flexible filling range options, accommodating volumes ranging from 6-60ml, 10-120ml, and 25-250ml. With a filling accuracy of ±1%, manufacturers can maintain product consistency and reduce wastage.

Sealing Station:
The sealing station of this machine utilizes ultrasonic technology to cut and code each tube with a unique production date. Ultrasonic sealing provides a secure and tamper-evident closure, ensuring product integrity and preventing leakage or contamination. This technology also offers a clean and professional finish, enhancing the overall aesthetic appeal of the packaged products.

Pneumatic Trim Station:
The pneumatic trim station trims the top of the tube, creating a neat and polished appearance. This step is crucial in achieving a professional finish, enhancing the product's visual appeal and consumer perception.

Unload Station:
The unload station releases the finished tubes from the star wheel, allowing for easy collection and packaging. This final step completes the automated process, ensuring a continuous flow of production and minimizing downtime.

Benefits:
The ZONESUN Custom Full Automatic Toothpaste Filling and Ultrasonic Sealing Welding Machine offers several advantages for manufacturers:

1. Time and Cost Savings: The automation provided by this machine significantly reduces manual labor, saving time and reducing production costs.

2. Increased Productivity: With its high filling accuracy and efficient operation, the machine can handle a large number of tubes per minute, boosting overall productivity.

3. Enhanced Product Quality: The machine ensures precise filling, sealing, and trimming, resulting in consistent product quality and an attractive appearance.

4. User-Friendly Design: The machine is designed with user convenience in mind. It is easy to operate, maintain, and adjust for different tube sizes and filling volumes.

The ZONESUN Custom Full Automatic Toothpaste Filling and Ultrasonic Sealing Welding Machine is a state-of-the-art solution for the cosmetics and personal care industries. With its automated features and advanced technology, it offers manufacturers a reliable, efficient, and user-friendly solution for tube filling and sealing operations. By implementing this machine, manufacturers can streamline their production processes, save time and costs, and deliver high-quality products to meet consumer demands.