ZONESUN ZS-FAL12YF Automatic Vial Powder Filling and Capping Machine

Description

The ZONESUN ZS-FAL12YF is a fully automatic vial powder filling and crimp capping machine designed for high-speed filling and sealing of small-dose powders. It features a 4-head servo filling system and a 12-head rotary crimping system, supporting a 0.1–3 g fill range with ±3% accuracy and speeds of 150–200 bottles/min. The machine integrates bottle sorting, filling, cap sorting, cap placing, and crimp capping into one continuous automated process.

Built with SUS304 and SUS316L stainless steel, the ZS-FAL12YF meets pharmaceutical and food hygiene standards, with an aluminum foil sealing qualification rate of ≥99.9%. It is suitable for pharmaceutical, food, chemical, and research applications including herbal powders, ginseng powders, and other micro-dose powder products. The machine operates standalone or integrates with washing, drying, and other equipment for a complete GMP production line.

Parameter

• Model: ZS-FAL12YF
• Filling Volume: 0.1–3 g
• Filling Accuracy: ±3%
• Number of Filling Heads: 4 (Servo-driven)
• Applicable Screw Diameter: 9 mm
• Production Capacity: 150–200 pcs/min
• Aluminum Foil Sealing Qualification Rate: ≥99.9%
• Outer Cover Material: SUS304 stainless steel
• Power Supply: 220V / 50Hz / 5A
• Machine Dimensions (L×W×H): 5277 × 1198 × 2000 mm
• Weight: 1,200 kg

Control Panel

Manages filling or crimping parameters intuitively, storing multiple recipes to simplify setups and ensure precise machine control.

4-Head Precision Powder Filling

Drives four filling heads independently via advanced servo systems for 0.1g—3g micro-dosing, keeping errors strictly within ±3% to ensure perfect batch consistency.

Automatic Sorting & Orientation

Disperses messy bottles automatically from the turntable, ensuring they enter the conveyor line in an orderly, upright position to eliminate jams and speed up packaging.

12-Head Rotary High-Speed Crimping

Utilizes a 12-station continuous rotary linkage structure to deliver flawless, airtight seals at impressive speeds up to 200 bottles per minute for massive production scaling.

Automatic Cap Sorting & Placing

Sorts and aligns aluminum caps automatically via a high-frequency vibratory bowl, placing them onto passing vials accurately via precise guide rails to prevent missing caps.

Key Features

✅ Integrated 5-Stage Automated Line: Bottle sorting, powder filling, cap sorting, cap placing, and crimp capping operate as one continuous automated process, eliminating manual handling and maximizing throughput.

✅ 4-Head Independent Servo Filling: Four servo-driven filling heads operate independently for precise 0.1–3 g micro-dosing with ±3% accuracy, ensuring consistent net weight compliance across every vial.

✅ 12-Head Rotary High-Speed Crimping: 12-station continuous rotary crimping system delivers airtight aluminum foil seals at up to 200 bottles/min with a ≥99.9% sealing qualification rate.

✅ Automatic Bottle Sorting & Orientation: Turntable-based bottle sorting automatically aligns vials upright on the conveyor, eliminating jams and ensuring uninterrupted high-speed production flow.

✅ Vibratory Bowl Cap Sorting & Placing: High-frequency vibratory bowl automatically sorts and orients aluminum caps, placing them precisely onto vials via guide rails to prevent missing or misaligned caps.

✅ Multi-Recipe Control Panel: Touchscreen HMI stores multiple filling and crimping recipes for instant product changeover, minimizing setup time and ensuring repeatable batch parameters.

✅ SUS304 & SUS316L Pharmaceutical-Grade Construction: Outer cover in SUS304 and product-contact parts in SUS316L stainless steel meet GMP hygiene standards for pharmaceutical, food, and chemical powder applications.

✅ Standalone or Full Line Integration: Operates independently or connects with vial washing, drying, and downstream labeling equipment for a complete GMP-compliant powder filling production line.

✅ High-Volume Production Capacity: 150–200 pcs/min output supports large-scale pharmaceutical, nutraceutical, and food powder packaging operations with consistent quality and minimal downtime.

Applications

• Pharmaceutical Powder Vials: High-speed filling and crimp sealing of antibiotic powders, lyophilized drug powders, and injectable-grade powder vials for pharmaceutical manufacturing.
• Herbal & Traditional Medicine Powder: Precision micro-dosing of herbal powders, ginseng powder, traditional Chinese medicine (TCM) extracts, and botanical supplement powders into vials.
• Nutritional & Health Supplement Powder: Filling of protein powder, collagen powder, vitamin blends, and probiotic powders into small-dose vials for nutraceutical and health supplement brands.
• Food Flavoring & Seasoning Powder: Precise small-dose filling of food flavoring powders, spice extracts, and seasoning blends into sealed vials for food manufacturing and retail.
• Chemical & Reagent Powder: Accurate filling of chemical reagent powders, laboratory standard powders, and specialty chemical compounds into sealed vials for research and industrial applications.
• Cosmetic & Beauty Powder: Filling of cosmetic active ingredient powders, enzyme powders, and beauty supplement powders into vials for premium cosmetic and personal care product lines.
• Contract & Private Label Powder Packaging: Flexible 0.1–3 g fill range and multi-recipe HMI support contract manufacturers handling multiple powder SKUs and vial formats on a single high-speed line.